FieldReady Automotive

When Your
Line Stops,
Production Stops

Just-in-time manufacturing means every second counts. Your assembly line depends on systems that weren't built for this pace. We stop predictable downtime from killing your production targets.

OPTIMIZING AUTOMOTIVE PRODUCTION WORLDWIDE

Ready for Assessment?

Get your production blueprint

2-day comprehensive production assessment

Lean efficiency report + executive briefing included

The Real Cost of Line Downtime

Every Second Has a Price Tag

$950K

Cost per Hour of Assembly Line Downtime at major automotive plants.

Just-in-time manufacturing means every minute of downtime cascades through your entire supply chain.

2-4 Hours

Average Production MTTR for complex automotive systems.

Tight production schedules demand rapid diagnosis and repair to maintain delivery commitments.

75%

MTTR reduction with lean-focused training programs.

Well-trained automotive teams reduce MTTR through rapid diagnosis and lean maintenance practices.

Calculate Your Production Loss Reduction

See the Payback of Our Assessment

Choose your automotive scenario and adjust parameters to match your facility's reality.

Select Your Automotive Scenario:

Production Incidents per Year27
Average Downtime per Incident (Hours)1.0 hrs
Cost of Downtime per Hour$2,300,000
Potential MTTR Reduction75%
Annual Loss: $62,100,000
Potential Savings: $46,575,000

*Based on 27 incidents, 1 hrs average duration, 75% reduction

Our assessment pays for itself if we can help you reduce your total annual downtime by just

1.6 Minutes

Our Proven Process

Four Tiers of Automotive Excellence

From rapid risk assessment to comprehensive training implementation, we meet you where you are and take you where you need to be.

1

Industry Risk Briefing

4-hour remote workshop delivering automotive-specific risk analysis and production line assessment.

  • • Just-in-time production risks
  • • Assembly line vulnerabilities
  • • Supply chain impact analysis
  • • Quality system dependencies
2

Discovery & Assessment

Complete automotive production assessment documenting every system from stamping to final assembly.

  • • Production line mapping
  • • Quality control systems
  • • Robotics and automation
  • • Lean manufacturing processes
3

Custom Curriculum

Automotive-specific procedures for lean manufacturing and rapid production recovery.

  • • Lean maintenance procedures
  • • Production line runbooks
  • • Quality system protocols
  • • Supply chain coordination
4

Training & Implementation

Hands-on training in live production environments with your automotive systems and team.

  • • Production line training
  • • Lean manufacturing certification
  • • Quality system validation
  • • Continuous improvement methods

Optimize Your Production Line

Stop accepting long outages as part of manufacturing. Schedule your Production Blueprint assessment today to get a clear, actionable plan for reducing your facility's mean time to repair.

2-day comprehensive assessment

Production blueprint + executive briefing included